Coil-fed Laser Blanking and Cutting Systems

Produtech, your trusted partner in coil-fed laser blanking

Produtech stands out as a trusted partner in the realm of coil-fed laser blanking. With a commitment to innovation and quality, Produtech offers advanced machinery designed to meet the evolving needs of modern manufacturing.

Our expertise ensures that clients receive tailored solutions that enhance productivity and maintain high standards of precision.

Choosing Produtech means partnering with a leader dedicated to advancing industrial automation.

Discover more about ISEO A1 and ISEO A2.

Have you got some questions? Visit our FAQs section!

Tabel of content:

• Produtech coil-fed laser blanking systems series
• The coil-fed laser cutting technology: how does it work?
• Coil-fed laser blanking system advantages
• The pros and cons of coil-fed laser blanking
• Coil fed laser blanking vs. traditional cutting systems
• Fields of application of coil-fed laser blanking machines
• FAQs
  

ISEO A2

If you are interested in executing the most intricate and detailed cuts, the coil-fed laser cutting machine ISEO A2 by Produtech is what you need. 

In a limited amount of time, this highly-productive piece of equipment is capable of delivering complicated designs without compromising the overall quality of the end product. The coil-fed laser cutting advanced technology combines with an additional Xa axis for an accurate piece of work. 

ISEO A2 can operate with 500-mm to 1500-mm-long coil strips that are continuously fed into the machine. As in the ISEO A1 model, it uses a fiber-laser source, a type of technology that is more performing in dealing with vibrations. As a result, cutting operations are neat and highly precise. 

The coil-fed laser cutting technology: how does it work?

Mass production is based on a dualistic formula involving speed and quality. In this scenario, the use of coil-fed laser cutting technology can make a significant difference, ensuring constant process thanks to an uninterrupted mechanism that boosts efficiency.

• It all starts with metal coils. They are seamlessly inserted into the equipment for a precision cutting operation.

• A powerful laser beam is directed to the metal surface. Precision is guaranteed thanks to the laser technology and the action of the axis. 

• The coil-fed machine follows the comprehensive parameters set by the operator before the start of the whole procedure that take into consideration the material, the thickness, the width and length of the coil.

• Cutting systems are dynamic. For this reason, they can manage a multitude of metals with different characteristics. Each strip undergoes laser processing without the need of restarting the machinery as it is continuously fed with coil.

• Another important aspect of coil-fed laser machines is their versatility. They can be integrated in many different production facilities, avoiding metal sheet handling while reducing downtime, and labor costs without compromising the final output. 

Coil-fed laser blanking system advantages

Coil-fed laser systems from Produtech offer a comprehensive range of benefits that streamline production and enhance efficiency. These cutting-edge systems leverage innovative technologies to optimize processes, reduce costs, and improve output quality. 

Key advantages include:

• Lower material costs: continuous coils are more economical than pre-cut sheets.
• Space efficiency: coils occupy less storage space compared to sheet pallets.
• Elimination of sheet loading: continuous feeding removes the need for additional loading equipment.
• Capability for long pieces: easily process parts up to 18 meters in length.
• Material optimization: nesting programs minimize waste, saving up to 30% of raw materials.
• Simplified discharge process: finished parts are separated from scrap automatically, reducing manual intervention.
• Low maintenance requirements: advanced linear and torque motors eliminate the need for mechanical transmissions.
• Energy efficiency: fiber lasers and electric systems minimize energy consumption and emissions.
• Quick coil change: coils can be replaced in minutes with efficient tooling.
• Patent-backed precision: proprietary technology ensures accurate alignment and unmatched flexibility.

These advantages make Produtech's coil-fed systems a preferred choice for modern manufacturing​.

The pros and cons of coil-fed laser blanking

Coil-fed laser blanking systems offer numerous advantages, making them a valuable long-term investment despite their initial cost. In today's competitive market, innovation and research are critical for companies aiming to grow and expand their business.

Key advantages of coil-fed laser blanking for your company include:

• High cutting precision: the coil advances automatically, allowing continuous cutting operations without stopping, which significantly improves accuracy.
  
  
• Reduced manpower requirements: the automated feeding system eliminates the need for manual loading and unloading, giving operators better control and reducing labor costs.
  
  
• Enhanced productivity: fiber-laser technology drastically reduces work time, streamlining the manufacturing process.
  
  
• Minimized waste: the transition from coil to sheets is optimized, reducing material waste.
• Versatility: These systems can adapt to various forms and dimensions, meeting diverse market demands.
  
  
• Lower raw material costs: coils are less expensive than pre-cut metal sheets, leading to significant cost savings on materials.

These benefits make coil-fed laser blanking systems an innovative and efficient solution for modern manufacturing challenges.

Coil fed laser blanking vs. traditional cutting systems

When comparing coil fed laser blanking to traditional cutting systems, the differences in efficiency, precision, and cost-effectiveness become clear. Traditional systems often rely on pre-cut sheets, requiring additional steps like manual loading and unloading, which can lead to higher labor costs and increased production times. In contrast, coil fed laser blanking streamlines the process by continuously feeding coils directly into the cutting system. This eliminates downtime between operations and minimizes material waste.

Additionally, the precision of fiber-laser technology in coil fed laser blanking outshines conventional methods. Traditional cutting systems may struggle with maintaining consistent accuracy, especially when working with varying material thicknesses. The coil-fed approach, however, ensures seamless adaptability to different dimensions and shapes, meeting diverse production requirements. 

Furthermore, the use of coils, which are generally less expensive than pre-cut sheets, allows manufacturers to significantly reduce raw material costs.

For businesses seeking higher productivity, reduced waste, and lower costs, coil fed laser blanking represents a cutting-edge alternative to outdated manufacturing methods. This innovative technology empowers manufacturers to stay competitive in a fast-evolving industry.

Fields of application of coil-fed laser blanking machines

These systems are versatile and find applications across various industries. In the automotive sector, they are used for producing complex components with high precision. The construction industry benefits from their ability to create customized metal parts for structural applications. In the electronics field, coil-fed laser blanking machines are employed to manufacture intricate parts required for devices. Their adaptability makes them suitable for any industry requiring precise and efficient metal cutting.

FAQs

What is a coil fed laser blanking system and how does it improve production efficiency?

A coil fed laser blanking system uses metal coils as input rather than pre-cut sheets. This enables coil fed laser cutting to operate continuously without manual intervention, reducing downtime and increasing overall efficiency. Thanks to coil fed laser technology, manufacturers benefit from lower material costs, improved precision, and faster throughput—especially when compared to traditional blanking methods.

What makes the latest generation coil fed laser cutting machines superior to conventional systems?

The latest generation coil fed laser cutting machines are designed for speed, accuracy, and flexibility. Equipped with advanced coil fed laser cutters, these systems allow continuous sheet processing with minimal waste. The high-performance coil fed laser cutting system ensures consistent quality, even with complex shapes or tough metals, while automated coil changeover saves valuable time.

Which industries benefit most from coil fed laser cutting technology?

Industries such as automotive, construction, and electronics rely on coil fed laser cutters for high-volume and precise metal part production. The integration of coil fed laser cutting technology enhances quality, reduces material handling, and minimizes labor needs—making it a strategic choice for modern manufacturing environments.

How does coil fed laser blanking reduce waste and cost?

By feeding material directly from coils into a coil fed laser cutting machine, the process minimizes offcuts and optimizes usage. The precision of coil fed laser cutting ensures high yield, while the continuous flow boosts productivity. Since coil stock is less expensive than sheet material, companies using a coil fed laser cutter see significant cost savings.